Tuesday, December 1, 2009

206 Tuesday

The progress on the Brazilian 206 continues.

Josh fabricates a radio mount.

Paul measures aluminum to fabricate a rain gutter for over the 206's cargo door.

Mark and Ian discuss repairs to the rudder pedal assemblies.

It won't be long now before the Brazilian 206's wings and fuselage will head back to Hangar C for paint.

Monday, November 30, 2009

Move Ahead Monday

Projects are moving ahead on all fronts today.

Honduran 206
The push is on to complete the project before December 24th. Mike is putting together the logbook entries to document correction of the more than 400 discrepancies encountered in the course of restoring the airplane. Andy is cutting and fitting new "floor boards" to protect the aluminum floor panels from damage in the rough and tumble world of missionary transportation. Jim will soon fit the plastic side panels to the cabin interior.

Andy cuts new floor boards.

Andy checks the new floor boards for fit.

Brazilian 206
The wings are prepped for paint and the rear window is going in the fuselage. Once the window installation is complete the fuselage will be ready for paint. After painting, new floor panels will be fabricated and work on the instrument panel will begin. In preparation for assembly, many of the other airframe components have already been painted.

Ian drives rivets to secure the 206's rear window in place. Josh is inside bucking the rivets.

Paul works with the bell cranks that guide the steel cables operating the 206's ailerons.

Canadian 337
As Chuck continues to inspect and repair the airframe, Dale and Scott are nearly prepared to assemble the first of its two overhauled engines.

Chuck installs an in-board flap on the 337.

Scott checks data and organizes engine components for assembly.

Wednesday, November 25, 2009

Happy Thanksgiving


"Oh give thanks to the Lord!
Call upon His name;
Make known His deeds among the peoples.
Sing to Him, sing psalms to Him;
Talk of all His wondrous works.
Glory in His holy Name;
Let the hearts of those rejoice who seek the Lord.
Seek the LORD and His strength;
Seek His face evermore."

Psalm 105:1-4


Happy Thanksgiving from the crew at MMS Aviation.
We'll be back in the shop Monday.

Tuesday, November 24, 2009

Sealing and Wheeling

We had some sealing going on today. And a bit of "wheeling" if you will.

On the Canadian 337, Chuck sealed around the fasteners that secure the instrument panel access panels in place.

On the Brazilian 206, Paul was placing seal material around a newly installed fuel strainer inside the wing's fuel tank.
Paul "goops up" with sealant.

Paul applies sealant to the rear, inboard corner of the fuel tank.

The "wheeling" was going on over at the Honduran 206 where Andy & Jim aligned the main landing gear for use under fueled and loaded conditions.

Andy reviews the technical data as Jim aligns the left main gear of the Honduran 206.

Monday, November 23, 2009

A New Week Starts

Honduran 206
While we'd hoped to have the Honduran 206 completed by the end of this month, it now looks like completion will drift into December. Problems have been discovered with the radios which necessitate removal and return to the manufacturer. Lord willing they'll repair and return the radios in rapid fashion.

But even as the radios are pulled, the Honduran 206 was rolled outside to have fuel pumped into its left fuel tank to test repairs made to the tank. Andy reported that the tank passed the test.
Andy pumps aviation gasoline into the fuel tank in the left wing.

On the Brazilian 206...
Mark continues repair on the fiberglass nose bowl pieces.

Fly-in Oil Change
Christian recording artist John Pfeifer flew in this morning so we could change the oil in his airplane's engines. We've performed the maintenance on his Aztec for several years now. When John returned from lunch his airplane was ready to depart thanks to Dale and Chuck's diligent maintenance efforts.
John's Aztec in Hangar C.

Friday, November 20, 2009

Finishing Friday With A Flourish

As this week draws to a close the guys are pushing hard to make headway on our three primary projects.

Honduran 206
Work on the Honduran 206 continues as the guys fabricate and install the last few structural pieces and instrument installations before the interior (which is prepared for installation) is can be installed.

Andy fabricates a floor panel for underneath the rudder pedals on the Honduran 206.

Brazilian 206
With the remaining paint removed, the fuselage was rolled into Hangar B to allow new windows to be installed. Other structural repairs continue.

Josh (outside) drives rivets while Ian (inside) bucks rivets as they install new windows in the Brazilian 206.

Paul fabricates a new oil stick access door in the Brazilian 206 cowling. The old door location, to the right, will be patched and permanently closed.

Mark repairs the Brazilian 206's right wing.

Canadian 337
While Dale and Scott begin the engine build-up process, Chuck continues with the airframe work.

Chuck removes the propeller unfeather accumulator from the rear engine's mount.

We hope these pictures provide a greater appreciaton of how God is working to expand His Kingdom through your gifts and your prayers in support of our ministry.

Tuesday, November 17, 2009

Brazil, Canada, and Honduras Updates

Brazilian 206
The fuselage of the Brazilian 206 has been relocated from Hangar A to outside the paint booth inside Hangar C and is in final preparation for being painted.

Josh applies paint remover to the passenger side window recess. All rivet heads will be detailed as well.

Canadian 337
Work continues on both the airframe inspection and the engine overhauls.

Dennis and Chuck research data before making a repair on the 337.

Honduran 206
Andy and Jim made final adjustments to the radio communication equipment on the Honduran 206.
Jim secures the access plate after completing installation of the High-Frequency radio antennae on the Honduran 206.